Manufacturing Processes

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Contents
1. Forming Processes
1. Introduction
2. Forging
2.1 Forging Operations
2.2 Forging Types
2.3 Forging Defects
3. Rolling
3.1 Types of Rolling Mill
4. Extrusion
2. Press working
1. Introduction
2. Press - Classification
2.1 Press Operations
3. Die-set Components
3.1 Types of Dies
4. Forming Operations
4.1 Drawing Operation
4.2 Bending Operation
3. Casting Processes
1. Introduction
1.1 Basic Steps in Making Casting
2. Pattern Making
2.1 Pattern
2.2 Functions of Pattern
2.3 Types of Patterns
2.4 Pattern Materials
2.5 Pattern Allowances
2.6 Tools used for Pattern Making
2.7 Color Coding of Patterns
2.8 Cores
2.9 Core Prints
3. Moulding
3.1 Types of Moulding Sands
3.2 Properties of Moulding Sand
3.3 Elements of Gating System
3.4 Moulding Methods
4. Casting
4.1 Furnaces
4.2 Methods of Casting
4.3 Casting Defects, Causes and Remedies
5. Pressure Die Casting
5.1 Hot Chamber Process
5.2 Cold Chamber Process
4. Welding
1. Introduction
2. Weldability
2.1 Welding Techniques
2.2 Weld Joints
2.3 Classification of Welding Processes
3. Gas Welding Processes
3.1 Oxy-Acetylene Welding
3.2 Types of Welding Flames
3.3 Gas Welding Equipments
4. Arc Welding Processes
4.1 Carbon Arc Welding
4.2 Shielded Metal Arc Welding (SMAW)
4.3 Tungsten Inert Gas (TIG) / Gas Tungsten Arc Welding (GTAW)
4.4 Metal Inert Gas (MIG) / Gas Metal Arc Welding (GMAW)
4.5 Plasma Arc Welding
5. Resistance Welding Processes
5.1 Types of Resistance Welding
6. Radiant Energy Welding Processes
6.1 Electron Beam Welding (EBW)
6.2 Laser Beam Welding (LBW)
7. Welding Defects
8. Allied Fusion Processes
8.1 Soldering
8.2 Brazing
5. Machining operations
1. Introduction
2. The Lathe Machine
2.1 Principle of Working
2.2 Classifications of Lathe
2.3 Basic Parts of a Centre Lathe
2.4 Lathe Operations
2.5 Taper and Taper Turning
2.6 Taper Turning Methods
2.7 Cutting Tool Nomenclature
2.8 Tool Signature
2.9 Cutting Parameters
3. Drilling Machine
3.1 Working Principle
3.2 Classification of Drilling Machines
3.3 Portable or Hand Drilling Machine
3.4 Sensitive or Bench Drilling Machine
3.5 Upright Drilling Machine
3.6 Radial Drilling Machine
3.7 Basic Parts of Radial Drilling Machine
3.8 The Drill
3.9 The Twist Drill
3.10 Twist Drill Nomenclature
3.11 Drilling Machine Operations
3.12 Cutting Parameters
6. Plastic Moulding
1. Introduction
2. Properties of Plastics
3. Types of Plastics
3.1 Materials
4. Moulding Processes
5. Design Considerations

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